Ross Fly Reels
Ross Fly Reels: Precision, Performance, and American Craftsmanship
In the modern fly-fishing world, a few reel makers have achieved the rare combination of high-performance engineering, long-term durability, and a loyal fanbase that treats their products almost like family heirlooms. Ross Reels is one of those names. Known for precision machining, innovative drag systems, and a proud “Made in USA” ethos, Ross has become a mainstay for anglers chasing everything from small-stream trout to tarpon on the flats.
This article takes a deep look at Ross Fly Reels — their history, core models, standout technologies, what makes them special, and how to choose the right Ross reel for your fishing style.
A Short History of Ross Reels
Ross Reels was founded in 1973 in California by entrepreneur and avid angler Ross Hauck. From the beginning, the company set out to create reels that could withstand hard fishing without sacrificing finesse. Ross was an early adopter of CNC (Computer Numerical Control) machining for reel frames and spools — a move that brought aerospace-level precision to fly-fishing tackle.
In the early years, Ross gained attention with functional, minimalist reels that were tougher than many imported competitors. In 1983, the company moved to Montrose, Colorado, where it remains headquartered and manufactures all of its reels. This relocation anchored Ross in a region with a strong fly-fishing culture and easy access to real-world testing grounds.
Over the decades, Ross Reels has won numerous industry awards for innovation and performance. Today, their lineup includes everything from classic click-and-pawl designs to sealed-drag, big-game-capable reels. They also operate under the parent company Mayfly Outdoors, which also owns Abel Reels and Airflo lines — creating a powerhouse family of premium fly-fishing brands.
The Ross Philosophy: Function First, Always
From its early days, Ross has operated under a clear design philosophy:
1. Performance before cosmetics – though their reels are aesthetically pleasing, every design choice is rooted in function.
2. Durability through machining – Ross reels are fully machined from aerospace-grade 6061-T6 aluminum, known for its strength-to-weight ratio and corrosion resistance.
3. Made in USA – every Ross reel is built and assembled in Montrose, Colorado.
4. User serviceability – reels are designed for easy maintenance, with components that can be accessed and serviced by the angler or the Ross service department.
This approach has made Ross reels a favorite among guides and serious anglers who need tackle that won’t quit mid-season.
Ross Reel Model Families
Ross maintains a relatively streamlined product line, with each reel family designed to cover specific fishing situations. Let’s break down the current and notable past offerings.
1. Evolution Series
The Evolution family represents Ross’s blend of refinement and high-performance engineering. These reels are aimed primarily at freshwater anglers but have the strength to handle light saltwater duty.
* Evolution LTX – The flagship trout reel in Ross’s modern lineup. It features a fully sealed carbon/stainless steel drag system that is remarkably smooth, even at ultra-low startup inertia — critical for protecting light tippets when a trout surges. The large arbor design provides rapid line pickup, while the ported frame keeps weight down without sacrificing rigidity.
* Evolution R – An even lighter, minimalist design with extreme machining to reduce weight. This reel is ideal for those who want top-tier performance and an almost impossibly light feel in hand.
* Evolution R Salt – A saltwater-tough version of the R, with a beefed-up sealed drag capable of putting the brakes on bonefish, permit, or smaller tarpon.
The Evolution series is known for buttery-smooth drag, beautiful machining, and precise tolerances.
2. Animas Series
The Animas series offers a more all-purpose design, balancing modern performance with affordability.
* Animas – Named after Colorado’s Animas River, this reel is a workhorse suitable for trout, bass, and light saltwater species. The semi-sealed disc drag provides plenty of stopping power while allowing for straightforward maintenance. Its styling is more rugged and “Western” compared to the sleek Evolution line.
* Animas S – The updated version features refined machining, improved ergonomics on the drag knob and handle, and a lighter overall build.
The Animas is a favorite for anglers who want one reel to do it all without going to the top price tier.
3. Gunnison
A nod to one of Ross’s classic models from the 1990s, the modern Gunnison combines retro styling cues (like the “spoke” spool design) with up-to-date engineering. It has a strong drag system, large arbor, and robust frame that make it a solid choice for both freshwater and inshore saltwater species.
4. Colorado Series
The Colorado is Ross’s click-and-pawl offering, perfect for purists and light-line anglers. It’s simple, light, and built for small-stream trout fishing where minimal drag and maximum feel are desired. The modern Colorado pairs this traditional mechanism with modern machining and anodizing, resulting in a reel that’s both nostalgic and durable.
5. San Miguel
The San Miguel is Ross’s premium flagship freshwater reel — a fully sealed drag system, ultra-smooth performance, and striking mirror-polished frame. It’s aimed at anglers who want the very best in refinement, aesthetics, and engineering for freshwater fishing.
#Standout Ross Technologies and Design Features
Ross reels share several engineering hallmarks that separate them from many competitors:
1. Aerospace-Grade Aluminum Construction
Every reel is fully machined from 6061-T6 aluminum bar stock, then hard-anodized for corrosion resistance. This process yields precise tolerances and exceptional strength.
2. Sealed Carbon/SS Drag Systems
Many Ross models feature sealed drag systems using a combination of carbon fiber discs and stainless steel interfaces. This produces a drag that is smooth, powerful, and impervious to grit, sand, and saltwater intrusion.
3. Ultra-Low Startup Inertia
Especially in the Evolution LTX and San Miguel, startup inertia is nearly nonexistent, which means delicate tippets are protected when a fish first runs.
4. Large Arbor Design
Most modern Ross reels use large-diameter spools for rapid line retrieval and reduced line memory.
5. Ported Frames and Spools
Extreme machining removes unnecessary weight while retaining strength — also allowing backing and line to dry faster.
6. Ergonomics
Ross pays attention to tactile details: knurled drag knobs for grip with wet hands, counterbalanced handles for smooth rotation, and radiused reel feet to protect leader material.
Performance and On-Water Reputation
Ask ten anglers why they fish Ross reels, and you’ll hear a consistent set of themes:
* Reliability: Guides and outfitters report Ross reels lasting 10–20+ years with regular use and minimal issues.
* Smooth Drag: Trout anglers in particular praise the Evolution series for drag performance that protects 6X and 7X tippets.
* Strength in Harsh Environments: Saltwater-rated Ross models like the Evolution R Salt and Animas have proven themselves on bonefish flats and in coastal conditions.
* Made in USA Pride: For some buyers, knowing their reel is machined and assembled in Colorado is a major factor.
How to Choose the Right Ross Reel
When selecting a Ross reel, start by matching your target species and environment to the model family:
| Fishing Type | Recommended Ross Model(s) | Why It Works |
| --------------------------------------------- | ------------------------------------------ | ------------------------------------------------- |
| Small-stream trout, light lines | Colorado, Evolution LTX (small sizes) | Lightweight, smooth startup, traditional feel |
| General freshwater (trout, bass, steelhead) | Animas, Gunnison, Evolution LTX | Versatile drag, durable build, large arbor |
| Saltwater flats/light offshore | Evolution R Salt, Animas (large sizes) | Sealed drag, corrosion resistance, stopping power |
| Premium freshwater refinement | San Miguel | Ultra-smooth drag, aesthetics, flagship design |
Key Buying Considerations
1. Drag Needs: If you’re fishing small streams with short runs, a click-and-pawl Colorado may be perfect. For big fish or saltwater, choose sealed drag.
2. Weight & Balance: Match reel weight to your rod for comfort during long days.
3. Maintenance Tolerance: Sealed drags require less frequent cleaning, though all reels benefit from rinsing after saltwater use.
4. Budget: Ross offers reels from mid-price Animas models to premium San Miguel designs.
Maintenance Tips for Longevity
Even though Ross reels are built to last, a few simple habits will keep them in peak condition:
* Rinse after saltwater use with fresh water; do not soak sealed reels for prolonged periods.
* Dry thoroughly before storage.
* Back off drag when storing to preserve drag washer life.
* Service periodically — Ross offers factory servicing for cleaning, bearing checks, and drag replacement if needed.
The Ross Warranty and Service Advantage
Ross offers a lifetime warranty for the original owner, covering defects in materials and workmanship. Accidental damage and normal wear are serviced at reasonable costs. Their Colorado facility handles repairs quickly, and many anglers report excellent customer service.
Why Ross Has Such a Loyal Following
The Ross brand identity is built on a mix of American manufacturing pride, durable engineering, and reel designs that perform under pressure. Their reels aren’t the cheapest, but many anglers view them as a long-term investment rather than a seasonal purchase.
Because Ross reels are both functional and beautiful, they also appeal to collectors — certain discontinued models (older Gunnison or Cimarron reels) are sought after in fly-fishing circles.
Final Thoughts
Ross Fly Reels occupy a sweet spot in the angling market: technical performance without over-complication, heritage without stagnation. Whether you’re a small-stream purist who wants the feather-light Colorado, a traveling angler seeking saltwater-ready durability in the Evolution R Salt, or a guide needing a dependable Animas for daily abuse, Ross has a model tailored to your fishing.
For over 50 years, Ross has proven that a reel built with purpose and precision — and made in the mountains of Colorado — can stand up to whatever water you put it in.